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Dan F. Smith Department of Chemical and Biomolecular Engineering

College of Engineering

Air-quality Conscious and Cost-effective Emission Control

Short Description

Emissions from petroleum and chemical process industries (PCPI) is still one of the root causes of transient and localized high-ozone issues in several Texas industrial regions such as Houston-Galveston-Brazoria (HGB), Beaumont-Port Arthur (BPA), and Corpus Christi areas. However, emission reductions at PCPI plants generally need additional facilities and extra operating steps with more energy and material consumptions than before. This will result in substantial capital and operating costs that would impose a heavy economic burden to PCPI plants. Therefore, emission reduction and control in PCPI plants must be both environmentally and economically effective. This project consists of multiple research studies is trying to identify both air-quality conscious and cost-effective emission control strategies to not only improve the air quality in general PCPI regions, but also pursue the minimum cost for industrial emission controls, or even possible to award PCPI plants with more profits.

Project PI

Drs. Qiang Xu and Thomas Ho, Professors, Dan F. Smith Department of Chemical Engineering

Full Description

This project is fundamentally different from the previous studies, which are generally focused on the end-of-pipe treatment and disposal. It develops a multi-scale and multi-perspective methodology by integrating industrial process and regional air-quality modeling, simulation, and optimization. First, in the process scale of PCPI plants, possible candidates under normal and abnormal conditions (e.g., startup, shutdown, and process upset) will be investigated.  This will also help obtain the dynamic information of benchmark emissions from PCPI plants emitted to the atmospheric environment. The dynamic information includes emission species, flowrates, and time durations. Next, in the regional scale, air-quality modeling and simulations will be performed to study potential dynamic changes of the 8-hr ozone concentration in PCPI areas due to the implementation of emission control candidates. The TCEQ ozone episodes will be employed for the CAMx based air-quality modeling and simulation. Both process simulation and air-quality simulation will help obtain the ozone impact corresponding to the studied ACCESC candidates. Iteratively, all possible ACCESC candidates will be quantitatively evaluated via this multi-scale modeling and simulation method. Through this project, scientific support information will be provided to all air-quality stakeholders for their decisions on regional and industrial emission controls.

Funding

Different project aspects were funded by Texas Commission on Environmental Quality (TCEQ), Texas Air Research Center (TARC), South East Texas Regional Planning Commission.

Selected Publications

  • Ge, S. J., Wang, S. J., Xu, Q.*, Ho, T. C., “Effect of Industrial Flare DREs Derived by CFD and WERF on Ozone Pollution through CAMx Simulation”, Atmospheric Environment, 238, 117723, 2020.
  • Ge, S. J., Zhang, J., Wang, S. J., Xu, Q.*, Ho, T. C., “New Insight of Ozone Pollution Impact from Flare Emissions of Chemical Plant Start-up Operations”, Environmental Pollution, 245, 873-882, 2019.
  • Xu, J. L., Zhang, J., Xu, Q.*, “Plant-wide Scheduling for Profitable Emission Reduction in Petroleum Refineries”, Industrial & Engineering Chemistry Research, 57 (29), 9471–9488, 2018.
  • Ge, S. J., Wang, S. J., Xu, Q.*, Ho, T. C., “Study on Regional Air Quality Impact from A Chemical Plant Emergency Shutdown”, Chemosphere, 201, 655-666, 2018.
  • Ge, S. J., Wang, S. J., Xu, Q.*, Ho, T. C., “Ozone Impact Minimization through Coordinated Scheduling of Turnaround Operations from Multiple Olefin Plants in An Ozone Nonattainment Area”, Atmospheric Environment, 176, 47-53, 2018.
  • Ge, S. J., Wang, S. J., Zhang, J., Xu, Q.*, Ho, T. C., “Modeling and Simulation for Regional Ozone Impact by Flaring Destruction and Removal Efficiency of Oil & Gas Industries”, Computer Aided Chemical Engineering, 44, 2185-2190, 2018.
  • Xu, J. L., Qu, H. L., Zhang, J., Wang, S. J., Xu, Q.*, “Emission Conscious Scheduling of Crude Unloading, Transferring, and Processing for Petroleum Refineries”, Computer Aided Chemical Engineering, 44, 1219-1224, 2018.
  • Ge, S. J., Wang, S. J., Xu, Q.*, Ho, T. C., “Impact of Chemical Plant Start-Up Emissions on Ambient Ozone Concentration”, Atmospheric Environment, 164, 20-30, 2017 (2017 Best Paper Award of AIChE Environmental Division).
  • Ge, S. J.*, Li, F., Zhang, L. Q.*, Xu, Q.*, Wu, F., Xu, C. X., Wang, Z. Y., Kim, K-H “Rejection Rate and Mechanisms of Drugs in Drinking Water by Nanofiltration Technology”, Environmental Engineering Research, 22(3): 329-338, 2017.
  • Zhang, S. J., Wang, S. J. Xu, Q.*, “Emission Constrained Reactive Scheduling of Ethylene Cracking Furnace System”, Industrial & Engineering Chemistry Research, 56 (5), 1327-1340, 2017.
  • Ge, S. J., Wang, S. J., Xu, Q.*, Ho, T. C., “Air-quality Considered Study for Multiple Olefin Plant Startups”, Industrial & Engineering Chemistry Research, 55 (36), 9698-9710, 2016.
  • Wang, Z. Y., Wang S., Xu, Q.*, Ho, T. C., “Impacts of Flare Emissions from An Ethylene Plant Shutdown to Regional Air Quality”, Atmospheric Environment, 138, 22-41, 2016 (2016 Best Paper Award of AIChE Environmental Division).
  • Cai, T. X., Wang, S. J.*, Xu, Q.*, “Monte Carlo Optimization for Site Selection of New Chemical Plants”, Journal of Environmental Management, 163, 28-38, 2015.